Trojan TOVS
Overview
Combining an industry-standard thermo vacuum oil purification process with Trojan’s experience and IP on energised transformer oil processing gives us the Trojan TOVS: designed for online, unattended removal of gases, moisture, and particulate.
Like the industry-leading Trojan Dry-Out System (TDOS), the TOVS provides plc-controlled commissioning to energised transformers and the ability to reduce gas and moisture content down to very low levels, which brings the oil DGA back to acceptable levels.
Utilizing the automated safety features built into all of Trojan’s systems, Operators can leave the TOVS to operate unattended on transformers of virtually any size to improve operating capability and extend the life of their transformer assets.
Description
Energized Transformer oil processing
The TOVS is designed for long term, unattended operation on energized transformers of all sizes and mva ratings.
It includes all of the simplicity of operation functionality of the TDOS and is based on the industry leading Trojan safety platform that are included in our entire range of systems.
Typically used as a portable piece of equipment on a stand or trailer, the TOVS can be used on a number of transformers annually.
Thermo Vacuum oil processing
Employing an industry standard thermo vacuum process, the TOVS uses a combination of varying levels of heat and vacuum to reduce gases and moisture in the oil and cellulose insulation down to very low levels – all whilst the transformer remains energized.
The Operator can select the exact oil temperature – or no oil heating at all – at which they want to process the oil.
The oil is heated on the way into the TOVS and then exposed to vacuum in the TOVS vacuum chamber.
Degas coalescing elements are used in the chamber, as they provide the most effective method of moisture and gas separation. Automatic foam level control is standard, along with multiple protection against over temperature.
Moisture and gases are removed during this process. As the TOVS remains on the transformer for a period of time, this allows for the moisture content in the transformer to be reduced.
Simple and inexpensive to operate, with a safety-first approach
The TOVS provides a safe and cost-effective solution for accurate water contamination analysis, water in cellulose reduction and gas from oil removal.
With a sound history of reliability and many fail-safe features, the TOVS provides transformer owners with an economical and effective alternative to current methods, along with a wealth of experience on energized equipment across the globe. The TOVS can also be used on different types of equipment, such as:
- Processing oil in bulk storage tanks
- Filling or emptying power transformers
Operators find them simple and very easy to use, with screen prompting and colour coded valves.
The TOVS requires minimal ongoing maintenance, and has a proven history of safe, unattended operation.
Features
- Effective removal of gases and moisture on energized transformers of all sizes, oil volumes and types (conservator; nitrogen blanket)
- Highly portable unit that can be easily rotated between transformers
- Designed for long term unattended operation on energized power transformers
- Two (2) selectable online oil treatment cycles (water in Oil Analysis; oil degasification / moisture removal)
- Simple, safe and easy to follow HMI led process for commissioning, treatment program selection and drain cycles
- PLC controlled with HMI interactive screen
- Multiple interlocked safety cut-outs automatically shut down & isolate the system from the transformer
- Flow rate control
- Remote communications standard: monitoring, operation & data download
- Single or three Phase options; various voltages
Benefits
- Extends the natural life of the transformer by reducing moisture in the insulation and removing dissolved gases down to very low levels
- No requirement to take outages at any stage (working clearances excepted)
- Low ongoing cost of use – minimal consumables & labor requirements
- Improves the oil and cellulose dielectric
- Reduce total moisture and gas issues across a large number of transformers
Specifications
| TOVS | 1000 | 2000 |
|---|---|---|
| Flow Rate (LPH / GPH) | 1000 / 265 | 2000 / 530 |
| Moisture reduction to | ≤ 2ppm | ≤ 2ppm |
| Gas reduction to | ≤ 0.25% | ≤ 0.25% |
| Particulate Reduction | 1 μm | 1 μm |
| Oil Heating | Yes | Yes |
| Manufacture Material | Stainless steel | Stainless steel |
| PLC control with HMI | Yes | Yes |
| Water in oil sensor | Yes | Yes |
| Safety Hose package | Inlet | Inlet |
| Remote communications package | Yes | Yes |
| Dimensions | Excludes mounting option | |
| L (mm / inches) | 1450mm / 57" | 1800mm / 71" |
| W (mm / inches) | 1010mm / 40" | 1010mm / 40" |
| H (mm / inches) | 1900mm / 74" | 1900mm / 74" |
| Weight (kg / lbs) | 700 / 1545 | 800 / 1875 |
| Power Supply | ||
| Phases | Single / Three | Single / Three |
| Voltage | As requested | As requested |
| Hz | 50 / 60 | 50 / 60 |
| Mounting: Trailer / Stand | Either | Either |
| Additive Dosing Module | Optional | Optional |
| Acidity Reduction Module | Optional | Optional |